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Interior Build

2.9K views 14 replies 5 participants last post by  Ghawk  
#1 ·
Ok guys to the rear seat rebuild. I've got the seat stripped with all the rest of the vinyl on the interior and shipped it out to copycat. I'm going to get the stuff to re-build the rear seat frame tomorrow.

My plans are to use 3/4 marine plywood for the back of the seat and 1/2 or 5/8's for the rest, drilling and screwing the edges as well as gluing. I'm also going to use interior L brackets around the edge of the frame. So this should all be fine.

I'll be using the original cushions since they were in surprisingly good shape wrapped up nicely in plastic. I am going to add additional cushion to just a few spots.

Questions are -- how much of this thing should I seal, and what should I use, I was going to originally use resin, but that seems like overkill, thoughts? Should I stick to that plan, or is there somethings else? Paints? Wood sealers? etc.

Odds are I won't have this thing another 20 years, but I don't want to do it 1/2 a$$ either.

The seat was so rotted I actually had to go back and make cardboard templates on the edges to get the angle between the seat back an the floor right. I've got enough measurements to do it right now. I thought I may save some weight here by using 1/2 on a lot of the seat, but judging by how much the seat actually weighed, looks like I'll be adding weight, it was so rotted it was unbelievable, the fact that I could even sit on it was amazing...

I'm also going to move the batteries from the middle to the port side under the seat, because it ALWAYS seems we need more weight there (especially when I'm alone, maybe a diet too :) ) and I don't yet have tabs. Then I will have a much larger area under the seat to actually use for storage too, instead of two really small areas.

If you think I've missed something chime in, nows the time.
 
#2 ·
A couple of tips from my experience last winter on the exact same project...

Spend the extra on stainless staples.

Get some 2 mil plastic dropcloths and cover every piece of foam in the seat. Even the ones your just re using. Staple it on like a cover and then your covers will slide in place like butter. You also will not have to worry about the foam absorbing water.

Seal EVERYTHING with resin. A gallon at home depot is plenty and less than $40. The back seat in mine is always wet from the kids getting in and out.

If you want the seat exactly the same height, build the base 3/4" shorter than your templates. Then add strips of 3/4 plywood running fore and aft along the four "stringers" where the seat is screwed to the floor. This will get the seat base slightly up off the carpet and allow some circulation to help dry out the carpet underneath.

Good luck!!

G.
 
#3 ·
Cool thanks, I do plan or re-wrapping everything, I have no need for the floor trick though, mine actually has a fiberglass liner, not a wood floor. Snap in carpet throughout, none under the seat. Although maybe this is still a good idea to keep the leading edge up a bit...

I was planning to have somebody install the vinyl once I get it back, but I've decided to do it myself, bought the wood and stainless staples about 20 minutes ago, I'll get this built and hopefully I'll have the canvas back in 2-3 weeks and get it installed.

Guess I'll stick to my original resin plan, man I hate that $hit.
 
#4 ·
I didnt read the replies but as far as what to seal..i would seal all the wood with resin...i rebuilt some seats in my old 78 30 ft scarab in 1995..the wood was totally rotten...it is now going on the 3rd reupholster and the wood shows no wet or dryrot...just my 2 cents
 
#5 ·
Don't know what it's called but the guys rebuilding mine aren't using wood, it's some type of composite. I'm headed up there tomorrow, I can ask them what it's called and where you can buy it. All the vinyl on my engine hatch is screwed to a piece of wet plywood and I know these guys are replacing it all with this composite board like stuff. I would almost guess and say its something you would use in bathrooms, not sure though.
 
#7 ·
Don't know what it's called but the guys rebuilding mine aren't using wood, it's some type of composite. I'm headed up there tomorrow, I can ask them what it's called and where you can buy it. All the vinyl on my engine hatch is screwed to a piece of wet plywood and I know these guys are replacing it all with this composite board like stuff. I would almost guess and say its something you would use in bathrooms, not sure though.

Starboard, I think.
http://www.wholesalemarine.com/p/TAC...FWkbQgodoiD7sQ
Yeah I looked at that, to pricey, I'm going for the resin, even though I'd love to do that stuff...
 
#11 ·
I was originally planning on it but everyone of my boating buddies gave me about the same response :) so I already bought the swanky stainless staples and screws. The only way I'm paying at this point is if I run out of time. After your crash and rebuild this winter, you have my permission to slap me if I pay :)
Posted via Speedwake Mobile
 
#12 · (Edited)
Old frame new frame -- just need to grab a 5" hole saw for the speaker opening and re-wrap in the next couple weeks. Glued, Screwed, painted and sealed. You'll notice the speakers were originally recessed about 4 inches, I only left a small overhang for the seat which gives me some more usable storage under the seat...well, 4 inches all the way across. I'm sure the speakers will get kicked more now, but I don't care. I'm swapping my good speakers to the cabin and installing my cheap west marine pair in the seat so I can replace them cheaper if/when they get kicked out. I set my sub/speakers up by the hatch if we are out in the water anyhow.
 

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#13 ·
Looks good bro! I would just use a jigsaw for the speaker holes...they sure dont have to be exact enough to warrant a hole saw. Or you can always mount the speakers on the inside and put some flat grilles on the outside if youre worried about the stray foot.

G.
 
#14 ·
Yeah I was going to go the jigsaw route too, but mine is on it's last leg and was struggling with the 3/4 marine wood! When I say get one, I really mean bring one home from work for a day :) The grills on the speakers are actually pretty stout, so it really shouldn't be to much of a problem. This weather has me itching to go!
 
#15 ·
Im itching too, but its gonna be a while. We are closing on a 120 year old farm house on Friday that needs one of everything and my project list is gonna be loooooong. lol. Gotta thrash on the boat to get it done so I can at least get some weekends to relax this summer.

G.